KH Consulting & Design, Inc.
List of Executed Projects
Sr No Project Title Major Activities Year of Completion
1 Hot Box Installations Procured and Installed Hot Boxes ( heating cabinets) (5 ea.) for chemicals for a chemical manufacturing unit. Procured and installed these steam heated cabinets- Turn Key. 2011
2 LEL Sensors Installations Turn Key installtion of LEL sensors in hazardous area of the chemical manufacturing unit. 2011
3 HVAC Units Installations Specified and procured HVAC units for office buildings ( 25, 20 and 10 tons) 2012
4 Fire water Deluge Systems Designed, procured, and installed fire water deluge system for chemical unloading stations. Prepaid fire water system diagrams for the plant. 2012
5 Pneumatic Sample delivery System Turn Key designed procured and installed chemical sample delivery system from QC lab to the process units. Approx.1400 ft. long system crossing main road, railroad and plant roads. 2012
6 Steam heaters for packing area Procured and installed space heaters (steam) for the drumming area. 2011
7 Elevator door replacement Project involved replacing manual chemical freight elevators doors to automatic Three plant elevators were changed 2012
8 Rail Car unloading vent system Prepare design and estimate of the Rail car unloading of Hazardous chemical. 2012
9 Chiller heat load Cales Prepared detail calculations of chiller load of chemical storage bullets. Four 12 ft dia X 35 ft L bullets. 2012
10 Chemical storage tank replacement A.turn Key-Hazardous Chemical storage and suppy system revamp. Refurbished existing steel tank.Demolished steam coils in the foundation.Redesigned unique steam heating system.Installed new foundation,new ss316 piping,instrumetation DCS and electrical. Project involved complete design,procurement,demolition of existing piping and installation of new piping and instrumentation ,electricals and fire protection. 2012
11 B.Turn Key Strong Acid storage tanks replaced by fiber glass atmospheric tanks. Project involved complete design, procurement, demolition of existing tank, piping and installation of new lined piping and instrumentation. 2012
12 C. Prepared AFE estimate for highly hazardous chemical storage tank. Tank was insulated and electrical heat traced. 2011
13 D. Insulated and steam traced acid storage tank including temperature control. 2011
14 Steam condensate collection system Prepared design and AFE estimate for collection and processing plant steam condensate. Steam users include over hundred steam traced storage tanks, steam jacketed reactors, several heaters, utility stations etc. Two levels of steam. 2011
15 Prepared Plot Plans Prepared plot plans for a thirty five year old plant. Prepared 96 CAD drawings for the full facility. Work was done with a complete on site survey. 2013
16 Prepared Electrical Classification Drawings Prepared electrical classification drawings for chemical plant. The plant is processing many hazardous chemicals and hydrocarbons. The facility includes over hundred storage tanks and several truck and rail car loading and unloading stations. 2012
17 Facility fire protection drawings Prepared complete fire protection drawings for plant. Plant has 35 deluge systems. 2012
18 Relocation of Control room MCC Prepared design and AFE estimate for moving MCC from a plant control room (2nd floor) to a stand alone MCC building. Updated one line diagrams, specified buildings, starters, UPS, and detailed project scope to AFE level. Successfully completed construction. 2013
19 Chemical fumes collection system Prepared detail design, procured materials, prepared installation drawings for chemicals fumes collection system for drum filling system. Project involved installing regenerative blowers, scrubbers, and piping and control system. 2012
20 Gas Processing Projects Debottlenecking study to increase condensate recovery of a compressor station. The station had a J-T unit. Modeled the unit on HYSIS program. 2009
21 Natural Gas Compressor Stations Process design of compressor stations, expander units, fractionation plant, and stabilizer units. 2002,2003
22 Pressure Relief Valves Documentation Verified pressure relief valve sizing, retrofitted the deficient valves, and prepared documentation. 2004,2006,2008
23 Cooling water system analysis and debottlenecking Analyzed cooling water system extensively using piping network software. 2003,2008
24 P & ID Update Update P & IDs following a through walk down in plant.redlined existing P & IDs and converted to CAD. Aligned with existing piping specs. Develope standards for P & IDs where necessary. Expertise
25 PFD Update Prepared material balance using HYSIS, recreated PFD where not available,Updated existing PFDs. Expertise