|| Hot Box Installations
|| Procured and Installed Hot Boxes ( heating cabinets) (5 ea.)
for chemicals for a chemical manufacturing unit. Procured and
installed these steam heated cabinets- Turn Key.
|| LEL Sensors Installations
|| Turn Key installtion of LEL sensors in hazardous area of
the chemical manufacturing unit.
|| HVAC Units Installations
|| Specified and procured HVAC units for office buildings
( 25, 20 and 10 tons)
|| Fire water Deluge Systems
|| Designed, procured, and installed fire water deluge system for
chemical unloading stations. Prepaid fire water system
diagrams for the plant.
|| Pneumatic Sample delivery System
|| Turn Key designed procured and installed chemical sample delivery
system from QC lab to the process units. Approx.1400 ft. long
system crossing main road, railroad and plant roads.
|| Steam heaters for packing area
|| Procured and installed space heaters (steam) for the drumming area.
|| Elevator door replacement
||Project involved replacing manual chemical freight elevators doors to automatic Three plant elevators were changed
||Rail Car unloading vent system
||Prepare design and estimate of the Rail car unloading of Hazardous chemical.
||Chiller heat load Cales
||Prepared detail calculations of chiller load of chemical storage bullets. Four 12 ft dia X 35 ft L bullets.
||Chemical storage tank replacement
||A.turn Key-Hazardous Chemical storage and suppy system revamp. Refurbished existing steel tank.Demolished steam coils in
the foundation.Redesigned unique steam heating system.Installed new foundation,new ss316 piping,instrumetation DCS and electrical.
Project involved complete design,procurement,demolition of existing piping and installation of new piping and instrumentation
,electricals and fire protection.
||B.Turn Key Strong Acid storage tanks replaced by fiber glass atmospheric tanks. Project involved complete design, procurement, demolition of existing tank, piping and installation of new lined piping and instrumentation.
||C. Prepared AFE estimate for highly hazardous chemical storage
tank. Tank was insulated and electrical heat traced.
||D. Insulated and steam traced acid storage tank including
||Steam condensate collection system
||Prepared design and AFE estimate for collection and processing
plant steam condensate. Steam users include over hundred steam
traced storage tanks, steam jacketed reactors, several heaters, utility
stations etc. Two levels of steam.
||Prepared Plot Plans
||Prepared plot plans for a thirty five year old plant. Prepared 96 CAD
drawings for the full facility. Work was done with a complete
on site survey.
||Prepared Electrical Classification Drawings
||Prepared electrical classification drawings for chemical plant.
The plant is processing many hazardous chemicals and hydrocarbons.
The facility includes over hundred storage tanks and several truck
and rail car loading and unloading stations.
||Facility fire protection drawings
||Prepared complete fire protection drawings for plant. Plant has
35 deluge systems.
||Relocation of Control room MCC
||Prepared design and AFE estimate for moving MCC from a plant
control room (2nd floor) to a stand alone MCC building. Updated one
line diagrams, specified buildings, starters, UPS, and detailed
project scope to AFE level. Successfully completed construction.
||Chemical fumes collection system
||Prepared detail design, procured materials, prepared installation
drawings for chemicals fumes collection system for drum filling
system. Project involved installing regenerative blowers, scrubbers,
and piping and control system.
||Gas Processing Projects
||Debottlenecking study to increase condensate recovery of a
compressor station. The station had a J-T unit. Modeled the
unit on HYSIS program.
||Natural Gas Compressor Stations
||Process design of compressor stations, expander units, fractionation
plant, and stabilizer units.
||Pressure Relief Valves Documentation
||Verified pressure relief valve sizing, retrofitted the deficient valves,
and prepared documentation.
||Cooling water system analysis and debottlenecking
||Analyzed cooling water system extensively using piping network software.
||P & ID Update
||Update P & IDs following a through walk down in plant.redlined existing P & IDs and converted to CAD. Aligned with existing
piping specs. Develope standards for P & IDs where necessary.
||Prepared material balance using HYSIS, recreated PFD where not available,Updated existing PFDs.